Will AI replace machinists? No - but it will help them get faster

Norval Scott
June 4, 2025
Will AI replace machinists? No - but it will help them get faster

Short answer: Will AI replace machinists?Short answer: no - but AI will help them deliver programs up to 80 % faster.

Why this question matters

  • Skills gap: Every year veteran machinists retire faster than new talent enters the trade, leaving vacancies unfilled.
  • Lead‑time pressure: Customers expect complex parts yesterday, forcing shops to streamline every workflow they can.
  • Margin squeeze: Material costs keep rising while quotes keep falling. Efficiency isn’t optional - it’s survival.

Against that backdrop, it's logical to ask whether AI could step in wholesale. But machining isn't just keystrokes and CNC codes - it's hands‑on craftsmanship, tacit knowledge and problem‑solving intuition that robots still can't replicate.

What AI can (and can’t) do on the shop floor

Great fit for AI

  • Repetitive digital work like generating routine toolpaths for simple 3‑axis parts.
  • Data‑driven optimisation of feeds, speeds and step‑overs based on vast cutting‑parameter datasets.
  • Instant checking of tool reach, collisions and remaining stock.

Still human territory!

  • Fixture design for odd‑shaped castings or multipart pallets.
  • Process planning when tolerances fight with material warpage or CMM feedback.
  • Creative problem‑solving the first time a brand‑new material, coating or geometry hits the spindle.
  • Final checks for when the part is nearly ready to be machined.

CAM Assist: AI co‑pilot, not autopilot

CloudNC’s CAM Assist plugs directly into popular platforms like Autodesk Fusion, Mastercam and Siemens NX, acting as an intelligent co‑pilot that handles the time‑consuming 70-80% of CAM strategy generation automatically. Instead of programming every roughing and finishing pass by hand, machinists can press the CAM Assist button and review high‑quality toolpaths in seconds - then spend saved hours refining the last 20‑30% of complex programming, or moving the next job to the machine.

Key highlights

  • Up to 80 % faster programming on 3‑axis and 3+2 parts
  • Uses your own tool library, so it works with your machine shop
  • One‑click operation directly inside the CAM workspace
  • Human‑in‑the‑loop: you always approve, edit or override any strategy before posting

Real‑world results: hours turned into minutes

Q: Can you give an example of the time savings?

A:
Sure. We had one skilled programmer take about 1.5–2 hours to program a part. With CAM Assist, it took 7 minutes to get 80% of the way there, and the programmer spent 15 minutes fine-tuning it. So, in 23 minutes, we did what used to take nearly two hours. Multiply that across ten jobs a day, four days a week, and you can see how quickly the ROI adds up." Johnny Goode, MSP Manufacturing.

Five ways AI supercharges machinists

  1. Shorter lead times keep customer POs flowing.
  2. Higher spindle utilisation: machines cut chips instead of waiting for code.
  3. Built‑in best practice helps junior programmers learn faster.
  4. Reduced scrap through consistent, data‑backed cutting parameters.
  5. More engaging work: machinists focus on fixtures, process engineering and innovation, not mouse clicks.

The future is collaborative, not competitive

AI will continue to accelerate the digital parts of machining, but the physical domain - touch‑off, vibration troubleshooting, on‑machine inspection - remains deeply human. Shops that adopt AI will unlock massive productivity gains without letting hard‑won expertise walk out the door.

Ready to work faster?

Book a demo or download CAM Assist today and see how it can transform your quoting, capacity and cash flow.

CAM Assist

Your AI co-pilot. Automate CAM in seconds.